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9110, Presses Monitoring

The ForceMaster has a multi-voltage power supply. Excitation of the load cell and displacement sensor is provided by internal voltage-conditioning circuits. Sensor identification is built into the sensor plug (TEDS), allowing sensors to be...
9110, Force Master, Presses Monitoring
9110, Force Master, Presses Monitoring
Features:
  • Well suited for Hand Lever Presses and basic Press Force Monitoring
  • Excellent value "Plug & Work" complete system
  • Simple auto-configuration using evaluation tools
  • Card reader for Smart Cards
  • Audible and visual error warnings
  • Data logging on USB stick (optional)
  • PLC sequence control function (optional)
  • Analysis, configuration and parameterization software (in development)
  • Automatic sensor identification
  • Range of component counters
Manufacturer:  Burster Praezisionsmesstechnik Gmbh
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Datasheet
Description
Specifications
Downloads
Similar Products
9110 - Description
The ForceMaster has a multi-voltage power supply. Excitation of the load cell and displacement sensor is provided by internal voltage-conditioning circuits. Sensor identification is built into the sensor plug (TEDS), allowing sensors to be connected easily with no further configuration needed.

The integral auto-configuration tool uses a GOOD component to train the ForceMaster with the measurement curve and automatically set the evaluation elements. The user can make any further fine-tuning and adjustments to these settings manually if required.

Visual indicators such as a red and green indicator lamp signal "Good" or "Bad" parts. An audible sound is also output for "Bad" parts.

The built-in PLC function allows sequence control of up to 40 steps. This can be used, for instance, to control pneumatic cylinders, compressors for blowing out workpieces, and reject gates for OK/NOK parts.

The PC software, which is included free of charge can be used for measurement-curve analysis and fine-tuning the evaluation elements. It also lets the user view and archive the measurement curves recorded on the USB stick.

Pressure on price and quality continue to rise. The need to monitor even the simplest manufacturing and assembly process is increasingly common. With 100% monitoring of force/time curves or force displacement/time curves, the ForceMaster satisfies all requirements for ensuring the reliability of even simple press-fit processes.

Thanks to its ultra-simple, single-button operation and intelligent auto-configuration, even semi-skilled staff can set up the equipment safely and quickly. "Card & Go" is the smart system that uses master, tool and PLC smart cards to make equipment settings, inhibit
unauthorized changes and to trigger actions in sequence with the production process.

The ForceMaster 9110 has been developed specifically for monitoring manual lever presses. Simple manual workstations can be monitored extremely efficiently using the ForceMaster.

Easy control functions that used to require an additional PLC can now be performed reliably with the ForceMaster. Tools
can be changed quickly and easily using tool cards.
9110 - Specifications
Input TypePotentiometer
Strain Gauge
# of Inputs2
Max Sample Rate10 kHz
EvaluationThreshold
Windows
Force Alarms
End Deformation
InterfaceDigital I/O
CommunicationUSB
RS-232
9110 - Downloads
9110 - Similar Products
  • ***Now Replaced by 9307***
  • Controls operations involving press-fit, rotating and panning, such as force and displacement, torque and angle, etc.
  • Windows check threading, curve characteristics, hysteresis, gradient, final force and position
  • Controls up to 10 work pieces per second
  • 32 different models of work pieces in 32 measuring programs, fast change by PLC
  • Provides extensive data about process status
  • Easy-to-use diagnostic tools for counter-measures
  • Built-in statistical functions
Input Type
DC Voltage,
Potentiometer,
Strain Gauge,
ICP,
Encoder
# of Inputs
2
Max Sample Rate
5 kHz
Evaluation
Envelopes,
Windows
Interface
Digital I/O,
Profibus
Communication
USB,
RS-232
  • Integration via PROFIBUS, PROFINET or EtherNet/IP
  • Automatic sensor recognition from burster TEDS
  • 3.5" color touch screen display
  • 16 measurement programs
  • Rapid data logging on USB flash drive
  • New evaluation elements (trapezoid window and thresholds)
  • User-configurable I/Os and 6 real-time switching signals
  • Smart auto setup for evaluation elements
Input Type
DC Voltage,
Potentiometer,
Strain Gauge,
ICP
# of Inputs
2
Max Sample Rate
5 kHz
Evaluation
Threshold,
Envelopes,
Windows
Interface
Digital I/O,
Profibus,
Profinet,
Ethernet/IP
Communication
Ethernet,
USB
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